AED cabinet enclosures need to make emergency equipment visible and accessible while protecting it within a durable metal structure. For equipment manufacturers, the enclosure must accommodate the required viewing window, access arrangement, mounting features, and product identification graphics. This project focused on a custom AED cabinet manufactured from galvanized sheet metal, with requirements for visibility, emergency operation, a transparent window, and durable silk-screen printing. The case highlights how enclosure structure, opening layout, and surface graphics need to work together to meet the functional and appearance requirements of emergency equipment.

Parcel locker manufacturers need metal cabinets that withstand frequent public use while protecting the equipment and compartments inside. The enclosure must accommodate the required cabinet structure, door interfaces, and access openings while maintaining a consistent appearance and reliable assembly. This project focused on a custom parcel locker enclosure made from SPCC sheet steel, with requirements for anti-vandal construction, continuous welding, scratch resistance, and IP65 protection. The case highlights how sheet metal fabrication decisions influence the enclosure’s structural integrity, surface quality, and suitability for demanding installation environments.

Outdoor EV charging equipment places demanding requirements on its enclosure. For equipment manufacturers, the housing must protect internal components from outdoor conditions while also providing controlled cable entry, heat dissipation, reliable assembly, and repeatable production. In this project, a US EV charging equipment manufacturer needed a custom enclosure for commercial charging equipment intended for coastal outdoor locations. We manufactured the enclosure from galvanized sheet and developed the structure around IP65 protection, sealed cable entries, ventilation, and outdoor powder coating. After sample verification, the first production batch of 100 units was completed within 40 days, providing the customer with a repeatable enclosure platform for its charging equipment.

Rental LED display cabinets are repeatedly assembled, dismantled, transported, and reassembled, making weight, flatness, mounting accuracy, and connection repeatability critical to the screen manufacturer's product. In this project, a US LED display manufacturer needed a custom cabinet weighing approximately 8 kg while maintaining flatness within 0.2 mm and allowing fast-lock connections between cabinets. We manufactured the cabinet using AL9005 aluminum profiles, CNC-machined mounting faces after welding, and checked each cabinet against a master cabinet before packing. The result was a repeatable enclosure structure that reduced field assembly adjustments and became the customer's standardized cabinet design for subsequent models.

A commercial BESS enclosure must do more than protect the equipment installed inside. Its structure may need to carry significant static loads while maintaining accurate mounting positions for battery modules and other components. In this project, a French energy storage system integrator needed an outdoor enclosure capable of supporting an 800 kg static load while maintaining precise internal rail positions. We manufactured the cabinet from 2.5 mm galvanized sheet, using a welded structural frame, welding fixtures, sealed compartments, EPDM gaskets, cable entries, and outdoor-grade powder coating. The first article was approved after two sample rounds, followed by repeat orders of 80 cabinets per batch.

For data infrastructure manufacturers, a server rack enclosure is more than a metal cabinet. It must support heavy equipment, maintain consistent mounting positions, provide practical cable and ventilation access, and arrive ready for installation. In this project, we manufactured custom server rack enclosures for a German data infrastructure brand supplying data center and enterprise IT projects. The housing was designed around a 800 kg static load requirement and standard mounting rails, with pre-drilled mounting holes, cable openings, ventilation openings, black powder coating, and full assembly before shipment. The first production batch of 110 units was delivered in 45 days, followed by consolidated repeat orders covering multiple rack heights.